FMCG Bottle Visual Inspection System with AI Intelligent Conveyor Line
| Item | FMCG Bottle Visual Inspection System with AI Intelligent Conveyor Line | Main Material | Stainless steel |
| Weight | 500kg | Size | 4250*1650*1860mm |
| Software Algorithm | Deep Learning | Voltage | Ac220/50Hz |
| Current | 4kw | Air Pressure | 0.5-0.8Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation
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Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 4 | bottle body | Black sopt,dirt,size,burr,flash,hole,label position,scratch,thickness,foreign item,etc. | >0.5mm | | |
| 1 | bottle mouth | >0.5mm | 99% | 100-150 pcs/min |
| 1 | outer bottle | >0.5mm |
| 1 | inner bottle | >0.5mm |
| 1 | bottles shoulder | >0.5mm |
Inspection principle
The overall equipment integrates mechanical mechanism, visual optical hardware and detection system software, defective product rejection and counting device. The visual inspection machine is docked with the extrusion blowing machine, transported to the entrance belt line of the inspection machine, and then sent to the inspection station in turn, collected and inspected by the camera, and compared and analyzed by the collected image processing software and standardized samples to determine good and bad products. The detected defective products are automatically eliminated online, and the counting function can be realized after the finished product is detected.
After the product inspection, it is transported by the export conveyor line to the back-end for the next packaging process. Our company's design scheme uses 8 sets of high-resolution industrial cameras and high-performance strobe light sources to conduct comprehensive visual inspections for product appearance defects. The inspection speed is 150 pieces/minute, and the equipment can operate 7*24 hours a day. Unqualified products can be automatically removed online.
Vision solutions
In the actual inspection, due to the influence of the critical fluctuation state of some inspection item data, it will lead to a certain probability of false detection of the product, which can be adjusted through the parameter setting of the system software to achieve the actual effect.
- For defect features such as black spots and bubbles, the gray value contrast difference corresponding to the detection index must be greater than 30 (it can be understood as: place the sample at an arm’s length, about 30cm or more, and the defect features can be seen visually), you can effective detection. If the sample has transparent oil stains or light-colored black spots, the gray value contrast difference is low (less than 30), the detection effect cannot be achieved.
- Due to the different complexity of the structural features of different products, in actual application, there will be a certain area of detection blind area in the overlapping area of the plane lens imaging structure, and the image cannot be collected within this blind area, so it cannot be effectively detected.
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
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