PE Pesticide Bottle Visual Inspection System for Plastic Bottles and Containers
Technical parameters
| 1. Product inspection status: online dynamic inspection |
| 2. Product detection speed: 300 pcs/min |
| 3. Detection items: detection of liquid level, cover height and skew |
| 4. Response time: ≤200 second |
| 5. Recognition accuracy: 0.1mm |
| 6. Quality control: customized according to customer requirements |
| 7. Detection form: realize high-speed, stable and precise operation. |
| 8. System performance: able to adapt to lack of light, or illumination and changes in focal length |
| 9. Detection form: It can realize the detection of different precision requirements of partitions |
Company Profile
Anhui Keye Information Technology Co., Ltd. (hereinafter referred to as Key Technology) was established in 2011. It is a national high-tech enterprise focusing on applying AI technology to the industrial field. Provide visual imaging, algorithm computing power and automatic control AI system solutions for various sub-industries.
Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.
Inspection principle
The visual inspection machine is docked with the bottle blowing machine, transported to the entrance belt line of the inspection machine, and then sent to the inspection station in turn, collected and inspected by the camera, and compared and analyzed by the collected image processing software and the standardized sample to determine OK and NG products. The detected defective products are automatically eliminated online.
The solution uses 11 sets of high-resolution industrial cameras and high-performance strobe light sources to conduct all-round visual inspections for product appearance defects. The inspection speed is 100 pieces per minute. The equipment can operate 7*24 hours a day, and the inspection fails Products can be automatically rejected online
Camera Applications
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | bottle mouth | Black sopt,stain,size,burr,flash,hole, broken,etc. | >0.5mm | 99% | 100pcs/min |
| 4 | bottle top | >0.5mm |
| 4 | lower part of the bottle | >0.5mm |
| 2 | bottom area | >0.5mm
|
Inspection Standards
- The incoming material of the product should be stable, and the liquid level should not shake, which will affect the detection;
- There are bubbles in the internal liquid level of the product, which will affect the detection;
- There should be no obstructions on the outer bottle body of the product, which will affect the light source and photography, and will affect the detection;
- In the actual detection, due to the influence of the critical fluctuation state of some detection item data, it will lead to a certain probability of false detection of the product, which can be adjusted through the parameter setting of the system software to achieve the actual effect;
- It cannot be effectively detected if the image acquisition is less than the range of this blind spot.
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
|
|
PE Pesticide Bottle Visual Inspection System for Plastic Bottles and Containers Images
|
