Inspection Principle
In recent years, the pharmaceutical industry has fully realized the importance of packaging design, coupled with the continuous increase of government investment in medical and health care, the pharmaceutical packaging market will usher in rapid growth. In response to this situation, our company has increased investment and developed the detection programs for different types of medicine bottle caps:
Pour the caps into the cap organize machine, and transport them stably and orderly through the cap organize machine conveyor line through the high-pixel industrial camera photographing area, and transfer the sample image to the image processing software, to compare and analyze with the standardized model to determine the concave surface of the bottle cap and the trademark surface, whether there are unqualified products on the side, and controls the corresponding pneumatic components to eliminate the defective products, and finally collects qualified products.
Machine Parameters
| Model | Number Of Camera | Inspection Scope | Inspection Content | Detection Precision | Accuracy | Capacity | Remark |
| Kvis-Cc06 | 4 set | Outside Surface | Black Spot≥0.2mm | 99.8% | 99% | 500pcs/min | |
| 0.5mm＜Flash, Injection Incomplete≤1mm | 99% |
| 1set | Concave Surface | 0.5m＜Injection Incomplete≤1mm | 99.8% |
| Black Spot≥0.2mm | 99.8% |
| 2mm＜Transformation | 99% |
| 1set | Trademark Surface | Black Spot≥0.2mm | 99.8% |
| Note: The System Equipped With 2 Million Pixel-Level Industrial Cameras. |
The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).
- Open and close the system detection function
- Adjustment of detection index parameters and accuracy.
- Template sampling and storage, sample detection information save and recall.
- Camera image calibration function
- The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
- Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
- Operation and adjustment of the mechanical part of the system.(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)
The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate. The counting function can be performed after detecting the finished product, and the counting accuracy is 100%. The equipment can operate for a full day of 7 x 24 hours.
Mahining Process
Product Tags:
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26mm~32mm Bottle Cap Appearance Defect Detection System With Organize Equipment Images
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